Manufacturing ERP That Cuts Material Wastage by 35%
Replace messy paper registers and disconnected spreadsheets. Real-time Bill of Materials (BOM), automated worker piece-rate payroll, live machine downtime alerts, and 1-click GST E-Invoicing.
Built to Solve Real Indian Shop-Floor Chaos
Standard generic foreign software fails on Indian factory floors. We build tailor-made workflows that match your exact raw material and job-worker practices.
Live Bill of Materials (BOM) & Scrap Control
Track raw material consumption down to grams/meters. Automatically flag variance between estimated vs actual raw materials to prevent theft and leakage.
Contractor & Piece-Rate Worker Payroll
Eliminate attendance disputes. Real-time QR badge scans record exact output per worker, auto-generating piece-rate wage sheets with zero manual calculation errors.
Machine Downtime & Preventive Maintenance
Live alerts on machine stoppages. Track maintenance cycles, prevent catastrophic breakdowns during peak production runs, and monitor OEE.
Multi-Unit Raw Material Barcoding
Track rolls, sheets, yarn cones, and billets across central stores and processing departments with rugged thermal barcode labels.
Automated GST E-Invoicing & E-Way Bills
Generate government-compliant IRN and QR codes directly from dispatch challans in 3 seconds without double-entry into third-party portals.
Mobile Dashboard for Factory Owners
Monitor live production figures, daily dispatches, pending contractor wages, and cashflow directly from your phone on WhatsApp or our secure portal.
Shree Ganesh Textiles (Ludhiana) — 4 Mills, 1 Unified System
The Challenge
Managing yarn consumption across 4 spinning and knitting units using handwritten registers caused a 12% unchecked material wastage and 3-day delays on buyer dispatches.
The Solution
IT Solution Mart engineered an offline-first Factory ERP with barcode intake, automatic knitting recipe BOM calculation, and real-time piece-rate tracking.
Measurable Result
Saved ₹18,40,000 annually in unbilled yarn scrap with 100% on-time international dispatches.
Ready to Streamline Your Factory Floor?
Book an on-site or virtual walk-through with our Lead Solutions Architect Kodand.